Please Choose Your Language
| Quantity: | |
|---|---|
Main Technical Parameters
Parameter | Typical Range |
Furnace Type | DC Submerged Arc Furnace |
Furnace Capacity | 3 – 120 MVA |
Annual Production Capacity | 5,000 – 300,000 t/year |
Furnace Shell Internal Diameter | 2.5 – 14.0 m |
Furnace Hearth Depth | 1.5 – 6.0 m |
Electrode Configuration | 1 Top Electrode + Bottom Electrode |
Electrode Diameter | 400 – 1,200 mm |
Transformer Capacity | 3 – 120 MVA |
Rectifier Capacity | 3 – 120 MW |
Primary Voltage | 10 / 35 / 66 kV |
DC Secondary Voltage | 200 – 1,500 V |
DC Current | 10 – 120 kA |
Rectifier Type | Thyristor / IGBT |
Bottom Electrode Type | Air-Cooled / Water-Cooled |
Electrode Regulation System | Hydraulic Servo |
Burden Type | Ore + Reductant + Flux |
Raw Materials | Chromite, Nickel Ore, Titanium Slag Feed, Copper Slag, Metallurgical Residues |
Operating Temperature | 1,400 – 1,800 ℃ |
Cooling Water Flow Rate | 30 – 600 m³/h |
Cooling Water Pressure | 0.3 – 0.8 MPa |
Specific Energy Consumption | Process Dependent |
Off-Gas Temperature | 300 – 1,200 ℃ |
Process Control | PLC / SCADA |
Environmental System | Fully Closed Furnace Available |
Typical Furnace Sizes
Transformer Capacity | Shell Diameter |
3 MVA | 2.5 – 3.0 m |
6 MVA | 3.5 – 4.0 m |
12 MVA | 4.5 – 5.5 m |
24 MVA | 6.0 – 7.5 m |
48 MVA | 8.0 – 10.0 m |
72 MVA | 10.0 – 12.0 m |
120 MVA | 12.0 – 14.0 m |
Typical Products
· Ferrochrome (FeCr)
· Ferronickel (FeNi)
· Titanium Slag
· Copper Matte
· Crude Copper
· Nickel Matte
· Recovered Metals
· Recycling Products
Scope of Supply
Mechanical Equipment
· Furnace Shell
· Furnace Roof
· Electrode Column
· Bottom Electrode System
· Furnace Tilting System
· Tapping System
Electrical Equipment
· Furnace Transformer
· Rectifier Transformer
· Rectifier Unit
· DC Short Network
· Copper Busbars
· Electrode Regulation System
· PLC & SCADA System
Auxiliary Systems
· Water Cooling System
· Fume Extraction System
· Hydraulic System
· Spare Parts Package
Key Advantages of DC SAF Technology
✓ Lower Electrode Consumption
✓ Higher Energy Efficiency
✓ Improved Metal Recovery
✓ Stable Arc Operation
✓ Reduced Network Flicker
✓ Lower Operating Cost
✓ Better Process Control
✓ Suitable for Large-Scale Smelting Operations
Hot Tags: DC Submerged ARC Furnace, Multi-Electrode DC ARC Furnace, Twin Electrode DC Smelting Furnace, Multiple Cathode DC ARC Furnace, Large Capacity DC ARC Furnace Design, DC ARC Furnace High Power Ferroalloy, Twin Cathode DC EAF, DC Smelting Furnace Electrode Current Density, DC ARC Furnace Scale up Design, Multi-Cathode DC Furnace Ferrochrome, China, OEM, custom, manufacturers, factory, suppliers, manufacturing company, quotation
