Products

Copper Busbar System

The Copper Busbar System is a critical part of the high-current power transmission system used in Electric Arc Furnaces (EAF), Submerged Arc Furnaces (SAF), Ladle Furnaces (LF) and other metallurgical equipment.
The system is designed to safely and efficiently transfer extremely high electrical currents from the furnace transformer to the electrode system with minimal power loss, low impedance and reliable long-term operation under severe thermal and mechanical conditions.
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Our supply scope includes a complete range of high-current copper conducting components, including:

· Transformer LV Bushings

· Copper Busbars

· Secondary Conductors

· Flexible Copper Connectors

· Laminated Copper Shunts

· Water-Cooled Cables

· Water-Cooled Copper Tubes

· Copper Contact Pads

· Copper Clamps & Connectors

· Epoxy Resin Feed-Through Assemblies

· Electrode Arm Conductors

· High Current Copper Assemblies

All components are manufactured using high-conductivity electrolytic copper or tin-plated copper materials to ensure excellent electrical conductivity, oxidation resistance and operational stability.

For high-current and high-temperature applications, water-cooled structures are widely used to reduce thermal stress, improve service life and maintain stable electrical performance during continuous furnace operation.

Flexible copper shunts and laminated connectors are specially designed to absorb vibration, thermal expansion and electrode movement while maintaining stable current transmission.

Epoxy resin potted feed-through conductors and transformer bushings provide reliable insulation and safe power transfer through furnace walls, transformer housings and structural barriers.

Copper Busbar System (2)


Depending on customer requirements, the system can be custom-engineered according to:

· Furnace capacity

· Transformer rating

· Operating current

· Cooling conditions

· Installation layout

· OEM drawings or site measurements

Strict quality control is applied throughout manufacturing, including:

· Conductivity testing

· Dimensional inspection

· Pressure & leakage testing

· Water flow testing

· Insulation verification

· Welding quality inspection

· Non-destructive testing (NDT)

Our Copper Busbar Systems are designed for high reliability, low maintenance and long service life in demanding steelmaking and ferroalloy production environments.


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